A short check before riding finds most problems that cause roadside breakdowns and crashes: low tyres, weak brakes, a sticking throttle, dead lights, a slack chain. Do the daily check before the first ride of the day. Do the weekly check once a week, and before a long trip or a heavy load.
Stop and do not ride if
- A brake lever or pedal goes soft or reaches the bar or footrest.
- The throttle does not snap shut by itself.
- A tyre has a bulge, a deep cut or is flat.
- Fuel is leaking, or there is a strong fuel smell.
- A wheel wobbles or has side play.
- An electric bike shows a battery warning, or the pack is hot, swollen or smells.
Daily (about 2 minutes)
- Tyres: look at both. Squeeze or kick them: both should feel equally firm. Look for nails and cuts.
- Brakes: pull the front lever and press the pedal. Firm, with the free play your bike should have. Push the bike with each brake on: the wheel should not turn.
- Throttle: twist and release with the bars straight and at full lock. It must snap shut.
- Lights and horn: key on. Headlight, tail light, brake light (front lever and rear pedal), indicators both sides, horn. Warning lights come on and then go out as your manual says.
- Leaks: look under the bike for fresh drips of fuel, oil or brake fluid.
- Stand: side stand springs fully up.
- Electric bikes: charge level, charge port cover closed, swap battery locked in (Check swap battery contacts and latch), "ready" shows normally.
Weekly (10 to 15 minutes)
- Tyre pressures with a gauge: Check tyre pressure. Tread and damage: Inspect tyres.
- Chain slack and lubrication: Check and adjust chain slack, Clean and lubricate the chain.
- Engine oil level: Check the engine oil level. Two-stroke oil tank level. Coolant level on liquid-cooled bikes: Check and top up coolant.
- Brake pads or drum wear indicator and fluid level: Check brake pad wear, Check brake fluid level and condition.
- Cable free play: throttle, clutch. Look for frayed cable ends.
- Wheels: spin each, check for wobble and loose spokes (Check and tighten spokes).
- Mirrors, levers, footpegs, number plate, panels tight (Check chassis fasteners).
- Battery terminals tight and clean (Clean and tighten battery terminals).
Reference values (K-Light 125)
Use your own bike's values. These are for the K-Light 125 only.
| Item | Value | Source |
|---|---|---|
| Tyre pressure, cold, front / rear | 190 ± 10 kPa / 210 ± 10 kPa | K-Light 125 manual, PDF p. 71 |
| Throttle free play | 3 to 5 mm | K-Light 125 manual, PDF p. 55 |
| Front brake lever free play | 10 to 20 mm | K-Light 125 manual, PDF p. 61 |
| Rear brake pedal free play | 20 to 30 mm | K-Light 125 manual, PDF p. 62 |
| Chain slack, upright | 20 to 40 mm | K-Light 125 manual, PDF p. 61 |
| Brake pad service limit | 3 mm | K-Light 125 manual, PDF p. 66 |
| Clutch lever free play | 10 to 15 mm | K-Light 125 manual, PDF p. 69 |
