Repair / Problems / Engine noise and internals / New or increased engine vibration

Engine noise and internals

New or increased engine vibration

Ride with careAlso called: engine shakes, vibration through pegs and bars, buzzing at certain revs

Counterbalancer weights moving opposite the piston
Counterbalancer weights moving opposite the piston
Punch mark on a balancer shaft or gear
Punch mark on a balancer shaft or gear
Chain-driven balancer shafts in a crankcase
Chain-driven balancer shafts in a crankcase
Balancer gears meshing in the crankcase
Balancer gears meshing in the crankcase
Balancer chain adjuster and timing marks
Balancer chain adjuster and timing marks

Every single-cylinder engine shakes a little. Many, including the K-Light 125, have a balancer shaft to reduce it. A new or stronger vibration usually comes from something loose (engine mount bolts, the exhaust, the handlebar), from the engine misfiring, or from the chain and wheels. Less often it comes from inside the engine: a worn crankshaft or a balancer that has slipped out of time after engine work. The first job is to decide whether the vibration follows engine speed or road speed.

Is it safe to ride?

Yes with care while you check for loose bolts. Stop if the vibration comes with a knock, a rattle from the engine, or if parts are falling off.

Quick checks first

  • Does it change with engine revs in neutral, or only with road speed?
  • Shake the exhaust, the handlebar and the footpegs by hand. Anything loose?
  • Is the engine misfiring or idling roughly?
  • Any recent crash, engine work or new parts?

Diagnose it step by step

1Bike on the stand in neutral. Rev the engine slowly through the range. Is the vibration there?

2Check the engine mounting bolts with Check engine mounting bolts. Was any loose, missing or the bush worn?

3Check the exhaust and heat shields with Check exhaust mounts and heat shields, and the handlebar, mirrors and panels with Check chassis fasteners. Anything loose?

  • Yes: fix it. Buzzing panels often feel like engine vibration.
  • No: go to step 4.

4Does the engine run smoothly, or does it misfire or idle roughly?

5Did the vibration start right after engine work (crankcase split, clutch or balancer removal)?

  • Yes: the balancer shaft may be out of time. Return to the workshop that did the work.
  • No: go to step 6.

6Is there a knock or rumble too?

Causes, most likely first

Cause How to confirm Fix
Loose engine mount or worn bush Bolt turns, engine moves Check engine mounting bolts
Loose exhaust or heat shield Movement, buzzing Check exhaust mounts and heat shields
Loose bars, mirrors, panels Hand check Check chassis fasteners
Misfire Rough idle, plug condition Read a spark plug
Chain tight spots or wheel fault Follows road speed Check and adjust chain slack
Balancer out of time, crank wear After engine work, knock Assess bottom end and internal engine damage

Reference values (K-Light 125)

Item Value PDF page
Engine front / upper / rear mount 45 to 50 / 22 to 29 / 45 to 50 N·m 191

Related problems

Sources
  • K-Light 125 manual, PDF pages 51, 70, 191, 235

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.