Repair / Repairs / Diagnose exhaust smoke by colour

Repair

Diagnose exhaust smoke by colour

Home workshopBasic tools and some experienceTime: 15 to 30 min (estimate)

Home mechanic (basic tools) ยท Time: 15 to 30 min (estimate) (estimate)

Smoke colour is a quick clue. Black smoke is unburned fuel (too rich). Blue or grey smoke is burning oil. White vapour that soon clears is water condensing in a cold pipe; thick white smoke that stays and smells sweet is coolant burning. Colour alone does not prove a fault: confirm it with the plug, the oil level and a compression test. Note that some manuals, including the K-Light, call oil smoke "white"; on this site we call it blue or grey.

Safety

  • Do this outside. Exhaust contains carbon monoxide, which can kill in a closed room.
  • The exhaust is hot. Hold the card a short distance from the outlet, not on it.
  • Do not run a smoking engine hard to "clear it".

You need

  • A white card, a torch and a plug spanner.

Steps

  1. Start from cold. Watch the exhaust during the first minute. Thin white vapour that drips water and clears when the pipe is warm is normal condensation.
  2. Warm the engine fully. Watch at idle, then while a helper opens the throttle smartly and lets it close.
  3. Note when the smoke appears: - on opening the throttle and under load: points to piston rings and cylinder wear, or rich mixture - after idling and when the throttle is closed (for example coming down a hill): points to valve stem seals or worn valve guides - all the time: points to rich mixture, overfilled oil or a two-stroke oil fault
  4. Hold the white card near the outlet for a few seconds at idle. Dry black soot means rich mixture. Oily wet spots mean oil. Clean water drops on a warm engine mean coolant.
  5. Check the oil level. Above the upper mark can cause smoke; the K-Light smoke chart starts with this check.
  6. Remove and read the spark plug: black dry soot (rich), black wet and oily (oil), very clean and white (coolant or lean). See Read a spark plug.
  7. Two-stroke engines always make some light blue smoke; it gets heavy if the oil mix or oil pump setting is too rich.

What it can mean

Colour First check Go to
Black Air filter, choke, carburettor or injector Black smoke from the exhaust
Blue or grey Oil level, compression Blue or grey smoke from the exhaust
White that stays Coolant level, oil colour White smoke or steam from the exhaust
From the breather or filler Blow-by Smoke or oil mist from the crankcase breather

Check your work

  • You wrote down colour, when it appears, oil level and plug colour. Those four facts together point to the cause.

If it did not fix the problem

Problems this repair helps with

Sources
  • K-Light 125 manual, PDF pages 29, 58, 213
  • MAVCC Motorcycle Mechanic, PDF page 654

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.