Repair / Repairs / Check a toothed final drive belt

Repair

Check a toothed final drive belt

Rider jobNo special toolsTime: 15 to 20 min (estimate)

Some motorcycles and many electric bikes and scooters drive the rear wheel with a toothed rubber belt instead of a chain. A belt is quiet, clean and needs no oil, but a stone caught between belt and pulley can crack it, and a loose belt can skip teeth. This page is for the final drive belt. A scooter CVT belt is different: see Replace a CVT belt.

Safety

  • Engine or motor off, key out. On an electric bike, switch off and make the drive safe before touching the belt: Make an electric bike safe to work on.
  • Turn the wheel by hand only. Never put fingers near the belt while the wheel can be driven.
  • A belt that is cracked through or missing teeth can break and lock or free the rear wheel. Do not ride on it.

Steps

  1. Put the bike on its stand with the rear wheel free.
  2. Turn the wheel slowly and look at the whole belt, inside and outside, with a torch. Look for cracks across the teeth, missing or torn teeth, frayed edges and stones stuck in it.
  3. Look at the pulleys (belt sprockets). Check for hooked or worn teeth, sharp edges and stones or grit packed between the teeth.
  4. Check the belt runs in the middle of the pulleys and does not rub on its guard or the pulley flange.
  5. Check tension at the point and with the method in the manual. Many makers give a deflection with a set force, measured with a gauge. Do not set a belt by feel like a chain.
  6. If tension is out, adjust with the rear axle adjusters as for a chain, keeping the wheel straight: Check and adjust chain slack. Tighten the axle to torque.
  7. Clean the belt with water and mild soap only. Do not use oil, chain lube or solvent.

When to replace

  • Cracks that go into the cords, missing teeth, or a stone hole: replace the belt.
  • Worn or damaged pulley teeth: replace the pulley too, or the new belt will wear fast.
  • Do not twist or fold a new belt hard. Folding can break its cords before you fit it.

Check your work

  • No cracks or missing teeth, pulleys clean, belt centred, tension within the manual value.
  • Quiet running with no ticking or skipping when you pull away.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.