Repair / Problems / Ignition / Spark plug is black and sooty

Ignition

Spark plug is black and sooty

Ride with careAlso called: sooty plug, carbon fouled plug, black plug, rich plug

Carbon fouled spark plug with dry black soot
Carbon fouled spark plug with dry black soot
Light brown plug tip: the healthy colour to compare against
Light brown plug tip: the healthy colour to compare against

The firing end of the plug is covered in dry, black, soft soot. This is carbon from fuel that did not burn completely. The K-Light 125 manual links black carbon on the plug to a rich mixture (too much fuel for the air), and names a blocked air filter and the cold-start device as causes (PDF pages 23 and 58). Lots of slow riding and idling, a plug that is too "cold" for the use, or a weak spark can also leave soot. A sooty plug misfires and makes starting hard.

Is it safe to ride?

Yes, with care. A rich engine wastes fuel and may misfire, but is not usually damaged quickly. Fix it before the plug fouls completely.

Quick checks first

  • Was the plug read after a long idle or short trip? Ride at steady speed and read it again.
  • Carburettor: is the choke fully OFF when riding?
  • Is the air filter dirty or oily?
  • Black smoke or a fuel smell from the exhaust?
  • Is the plug type the one your manual names? K-Light 125: D7RTC.

Diagnose it step by step

1After a fair test ride (steady speed, then switch off), is the new or cleaned plug still black?

  • No: the soot came from idling and short trips. Ride at higher speed now and then, and keep the plug clean.
  • Yes: go to step 2.

2Is the choke fully off when riding (carburettor), or does the cold-start system switch off when warm (fuel injection)?

3Is the air filter clean, dry and the right type?

4Carburettor: is the float level correct, with no fuel dripping from the overflow?

5Carburettor: was the jet or needle changed, or are the air passages blocked?

  • Yes: Clean the carburettor and refit the parts listed in your manual. Do not guess jet sizes.
  • No, or fuel-injected: go to step 6.

6Fuel-injected: is there a fault code for the oxygen sensor or a temperature sensor?

7Is the spark strong?

  • No: a weak spark leaves fuel unburnt. Weak, thin or orange spark.
  • Yes: check that the plug heat range is right for your riding. Ask your dealer before changing plug type.

Causes, most likely first

Cause How to confirm Fix
Long idling or short trips Plug cleans up after a steady ride Ride harder sometimes; clean plug
Choke left on or sticking Choke plunger not fully closed Check the choke or starter valve
Dirty air filter Filter dark or oily Clean or replace the air filter
High float level or leaking needle Fuel at overflow; float check Check the carburettor float and needle valve
Sensor or injector fault (EFI) Fault code; workshop data Read engine fault codes (fuel injection)
Weak spark Spark tester Check for a spark safely
Wrong plug heat range Plug code differs from manual Remove, check, gap and fit a spark plug

Related problems

Sources
  • K-Light 125 manual, PDF pages 23, 58, 275, 276
  • MAVCC Motorcycle Mechanic, PDF page 656

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.