Repair / Repairs / Use a torque wrench correctly

Repair

Use a torque wrench correctly

Rider jobNo special toolsTime: 5 min (estimate)

Torque wrench
Torque wrench
Torque wrench on a bolt in a test case
Torque wrench on a bolt in a test case
Micrometer used to measure a bolt before and after tightening
Micrometer used to measure a bolt before and after tightening

Torque is the twisting force on a fastener. Too little and the part works loose. Too much and the thread strips or the bolt stretches. A torque wrench lets you tighten to the value the maker states. Use it for engine, brake, wheel, suspension and steering fasteners.

Safety

  • Wrong torque on a wheel axle, brake caliper bolt or steering part can cause a crash.
  • Do not use the torque wrench to loosen fasteners. It is a measuring tool and is damaged by hard use.

You need

  • A torque wrench whose range includes your value. Bike work needs a small drive for light fasteners and a larger drive for axles and engine mounts, if you can have both.
  • Sockets and extensions that fit well.
  • The torque value for each fastener, from your bike's manual. If you do not have it, get it before tightening. Do not guess.

Steps

  1. Read the value and the unit (N·m, kgf·m or lbf·ft) in the manual. Set the wrench to the same unit.
  2. Clean the thread and the seat. Fit by hand first, so you know the thread is not crossed.
  3. Fit the correct socket. Keep the socket square on the head.
  4. Set the wrench to the value. Check the setting scale.
  5. Pull in one smooth movement, with your hand at the centre of the handle. Stop at the click or signal. Do not pull again after the click.
  6. For parts with several bolts, tighten each a little at a time in the order the manual gives (often a cross pattern), then to the full value.
  7. Wheel axle nuts that use a split pin: tighten, then fit a new split pin.
  8. After use, wind a click-type wrench back to its lowest setting before storing. Keep it in its case.

Check your work

  • Each fastener clicked at the right value and no thread is damaged.
  • A paint line across the bolt and part shows later if the fastener has moved.

If it did not fix the problem

  • A bolt keeps loosening: check the thread and seat, and look for a missing washer or thread lock called for in the manual.
  • Engine mounting bolts: Check engine mounting bolts.
Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.