Repair / Repairs / Check the slide diaphragm of a constant velocity carburettor

Repair

Check the slide diaphragm of a constant velocity carburettor

Home workshopBasic tools and some experienceTime: 30 min (estimate)

Diaphragm, slide and return spring in the carburettor
Diaphragm, slide and return spring in the carburettor
Diaphragm slide with its vacuum holes
Diaphragm slide with its vacuum holes
Vacuum intake under a diaphragm slide
Vacuum intake under a diaphragm slide
Carburettor with its diaphragm cover removed
Carburettor with its diaphragm cover removed
Carburettor with its top off and the slide exposed
Carburettor with its top off and the slide exposed
Rubber diaphragm slide beside a steel piston type
Rubber diaphragm slide beside a steel piston type
Diaphragm slide with the needle fixed below
Diaphragm slide with the needle fixed below
Steel piston type slide with a needle
Steel piston type slide with a needle

Many carburettors have a vacuum-operated slide. The slide is joined to a round rubber diaphragm, and engine vacuum lifts it as the throttle opens. A hole or tear in the diaphragm lets air in, the slide lifts slowly or not at all, and the engine feels weak. A common sign is an engine with good compression that starts well but revs up very slowly.

Safety

  • Fuel is flammable. Turn the tap off and work away from flames.
  • Do not spray carburettor cleaner on the rubber. It softens or hardens the diaphragm.

You need

  • The manual for the carburettor, a clean rag and a bright light.
  • A replacement diaphragm and slide assembly if damage is found. Use genuine carburettor maker parts if possible.

Steps

  1. Remove the carburettor if needed. See Remove and refit a carburettor with stiff rubber boots.
  2. Take off the top cover. Note that the cover has a spring. Hold it as you undo the screws so the spring does not fly.
  3. Lift out the slide with the diaphragm. Check that the diaphragm lip sits in its groove when refitting.
  4. Hold the diaphragm to the light and flex it gently. Look for holes, cracks and a hard, shiny, brittle look. Check the area where the rubber meets the slide.
  5. Wipe the slide with a rag dampened with carburettor cleaner. Keep the cleaner off the rubber.
  6. Check that the slide moves freely in the bore with no scoring or sticking.
  7. If the diaphragm is damaged, fit a new one. Diaphragms are costly. Some people paint on a flexible rubber coating as a repair, which may work for a while, but a new part is better.
  8. Refit the slide with the notch in the right place, then the spring and the cover. A slide fitted wrongly can jam open.

Check your work

  • The slide lifts easily with your finger and drops back smoothly.
  • The engine now revs freely and pulls from low speed.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.