Repair / Repairs / Blast-clean corroded parts with walnut, glass beads or sand

Repair

Blast-clean corroded parts with walnut, glass beads or sand

Workshop jobCheck safely, then hand it to a workshopTime: 1 to 2 h (estimate)

Portable blaster with media hopper
Portable blaster with media hopper
Blast cabinet with viewing windows
Blast cabinet with viewing windows
Walnut shell media under magnification
Walnut shell media under magnification
Glass bead media under magnification
Glass bead media under magnification
Sand media under magnification
Sand media under magnification
Walnut, sand and glass bead results on one cover
Walnut, sand and glass bead results on one cover
Blasted surface beside the original surface
Blasted surface beside the original surface

A blaster blows media at a part with compressed air. It cleans corroded parts that solvent and a brush cannot. This is a workshop job because of the dust and the equipment.

Safety

  • Wear a respirator and eye protection. Dust from glass and sand harms the lungs and eyes, and the media breaks down into more dust as it is used.
  • Blast in a closed cabinet, or in a tent made of plastic sheet, so dust stays out of your mouth, ears and clothes.
  • Do not use sand on engine parts. It lodges in every hole and grinds the engine from inside.

Choose the media

  • Walnut shell: removes dirt and light corrosion without removing metal or changing the surface. Good for parts that must stay as made.
  • Glass beads: round beads that take off little or no metal and leave a peened, slightly hardened surface. Good for internal engine parts. They rinse out of passages more easily than sand.
  • Sand: removes rust and corrosion fastest, but cuts metal, and can wear a hole in a thin part. Keep it for heavy frames and steel parts, away from engines.

Steps

  1. Clean the part first, using Clean engine parts safely with solvent.
  2. Plug threaded holes, oil passages and bearing seats with tape or plugs.
  3. Use low air pressure and keep the nozzle moving. Do not hold it on one spot.
  4. A cabinet is easiest. A part too big for a cabinet, such as a frame, can be blasted in a tent with a portable gun.
  5. Media can be reused many times. Sweep it up and return it to the hopper.
  6. Wash the part afterwards with solvent and blow every passage clear.

Check your work

  • Surface is clean and even, with no media left in holes.

If it did not fix the problem

  • Part still pitted: replace it or have it re-coated.

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.