Repair / Problems / Starting / Starts only with the choke on or the throttle held open

Starting

Starts only with the choke on or the throttle held open

Ride with careAlso called: needs choke all the time, won't idle without choke, must hold throttle, dies when choke off

Whitish plug tip: the engine runs hot or lean
Whitish plug tip: the engine runs hot or lean
Pale insulator: hot or lean running
Pale insulator: hot or lean running
Compression gauge: low reading points to worn rings or valves
Compression gauge: low reading points to worn rings or valves
Enrichening plunger and the hole it feeds
Enrichening plunger and the hole it feeds
Choke plunger on top of a carburettor
Choke plunger on top of a carburettor
Enrichening tube inside the float bowl
Enrichening tube inside the float bowl

The engine starts and runs only with the choke on, or only if you hold the throttle open. When you push the choke off or let the throttle close, it dies. The choke adds extra fuel, so the engine is getting too little fuel or too much air at idle (a lean mixture). On a carburettor this is usually a blocked pilot (idle) jet after old fuel, or an air leak at the intake rubber. On fuel injection, the cause is usually a dirty throttle body or idle air valve, an air leak, or a sensor fault.

Is it safe to ride?

With care, for a short way only. An engine that dies when you close the throttle can stop as you slow for a junction. A lean engine also runs hot.

Quick checks first

  • Is the air filter fitted and the air box closed? A missing filter or open box lets in extra air.
  • Look at the rubber between the carburettor or throttle body and the engine for cracks and loose clamps.
  • Has the bike stood with fuel in it for weeks?
  • Is the idle speed screw (carburettor) turned right down?
  • Fuel-injected: is the warning light on?
  • Try starting with the throttle fully closed. Starter circuits stop working as soon as the throttle opens a little.
  • If the engine runs only with the choke on, one or more jets are probably blocked. See Clear carburettor jets and passages and Clear a blocked starter circuit.
  • An old, hard intake rubber can leak air. A leaking boot makes the idle rise and fall, then die.

Diagnose it step by step

1With the engine running on choke, spray a little water around the intake rubber and its clamps. Does the engine speed change?

2Carburettor: has the bike stood for weeks, or was the fuel old?

3Carburettor: is the fuel flow from the tap strong and the float level correct?

4Carburettor: once warm, does it idle if you raise the idle screw a little?

  • Yes: set idle and mixture as your manual describes: Adjust carburettor idle speed and mixture. If it needs a very high idle to run, the jet is still partly blocked.
  • No: clean the carburettor again, including the pilot air passages.

5Fuel-injected: is there a fault code?

6Fuel-injected: is the throttle body dirty inside, or was the battery recently disconnected?

Note: on a fuel-injected engine, a high idle when cold is normal. K-Light 125: the ECU raises idle below 68 °C, and the target warm idle is 1500 ± 100 rpm.

Causes, most likely first

Cause How to confirm Fix
Air leak at intake rubber or clamp Spray test changes idle Find an intake air leak
Blocked pilot jet (after storage or old fuel) Dies when choke goes off Clean the carburettor
Low float level or weak fuel flow Flow test; float check Check the carburettor float and needle valve
Idle set too low Runs once idle screw raised Adjust carburettor idle speed and mixture
Dirty throttle body or idle valve (EFI) Dirt in bore; after battery disconnect Clean the throttle body
Sensor fault (EFI) Fault code Check the engine sensors (TPS, MAP, temperature)

Reference values (K-Light 125)

Item Value PDF page
Idle speed (warm) 1500 ± 100 rpm 49
Fast idle active below 68 °C engine temperature 276

Videos that help with this problem

How-toThe Single Most Common Carburetor Problem (Clogged Pilot Jets) and How To Fix It | MC GARAGEMotorcyclist Magazine · 4:11 · YouTube

Clogged pilot jet causes hard starting, rough or low idle and stalling; shows the cleaning.

How it worksMotorcycle and ATV Carburetors 101Rocky Mountain ATV MC · 22:41 · YouTube

Carburettor basics for motorcycles and ATVs: what each part does. Shows which carburettor circuit (pilot, needle, main) controls which throttle range, to place a fault.

Videos by their creators on YouTube, chosen because they show this clearly. Values in a video are for the bike shown; use your own bike's manual.

Related problems

Sources
  • K-Light 125 manual, PDF pages 26, 49, 276
  • Unit 2 The Motorcycle, PDF page 29

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.