Repair / Parts / Power valve (exhaust valve)

Exhaust

Power valve (exhaust valve)

Also called: exhaust valve, powervalve, exhaust port valve

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Power valve (exhaust valve)
Drawing of a power valve closed with its governor
Drawing of a power valve closed with its governor
Power valve governor on its shaft
Power valve governor on its shaft
Exploded drawing of an exhaust valve assembly
Exploded drawing of an exhaust valve assembly
Drawing of a power valve open with its governor
Drawing of a power valve open with its governor
Carbon in the power valve linkage housing
Carbon in the power valve linkage housing

A power valve is a moving piece of metal in the exhaust port of a two-stroke engine. It closes part of the port at low revs and opens it at high revs. A big port gives big power but a narrow power band. A smaller port at low revs keeps more mixture in the cylinder and widens the power band.

What it does

Centrifugal weights (a governor) overcome a spring and move the linkage. The linkage is usually spring loaded so the valve is closed at low revs and when the engine is off. Each maker uses a different linkage, governor and way of setting it, so check the shop manual.

Signs it is worn or failing

When to replace it

Parts are replaced as a worn or damaged set by a workshop. Regular carbon cleaning matters more than replacement. Use the interval in your bike's manual. See Assess and service a two-stroke power valve.

What to match when buying

  • Valve, linkage and governor parts for your make, model and year.
  • O-rings, seals and cover gaskets.
  • If the cylinder is bored oversize, check that the valve clears the piston.
Sources