Repair / Repairs / Change the gearbox oil on a two-stroke

Repair

Change the gearbox oil on a two-stroke

Home workshopBasic tools and some experienceTime: 20 to 30 min (estimate)

Oil drain bolt on the side of the engine
Oil drain bolt on the side of the engine
Oil level plug hole low on a side cover
Oil level plug hole low on a side cover
Pouring fresh oil from a bottle into the filler
Pouring fresh oil from a bottle into the filler

A two-stroke has no oil filter and no oil pump for the crankcase. The gearbox and clutch share a separate supply of oil that is splashed around, and the engine itself is oiled by pre-mix or an oil injection pump. The engine oil is always fresh, but the gearbox oil still ages and must be changed at the interval in the manual.

Safety

  • Hot oil burns. Let the engine cool a little.
  • Keep oil off the rear tyre and the brakes.

Steps

  1. Warm the engine briefly so the oil flows, then stop it and stand the bike upright.
  2. Put the drain pan under the gearbox drain bolt. Look in the manual for the right bolt and the amount of oil.
  3. Remove the filler cap or level plug to let air in. Remove the drain bolt and let the oil drain fully.
  4. Look at the old oil for metal or milky colour. See Inspect drained oil for clues.
  5. Fit the drain bolt with a new washer and tighten to the torque in the manual. See Tighten drain and filter bolts without stripping them.
  6. Pour in the amount and type of oil the manual gives. Many engines have a level plug as well: the oil should reach that hole.
  7. Refit the cap or plug and wipe up any spills.

Check your work

  • The level is right when checked upright.
  • No drips from the drain bolt.
  • The clutch works normally and the bike pulls away without slipping.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.