Repair / Repairs / Mark the throttle grip to find where a jetting problem is

Repair

Mark the throttle grip to find where a jetting problem is

Rider jobNo special toolsTime: 10 to 15 min (estimate)

Tape marks on the throttle grip and housing
Tape marks on the throttle grip and housing
Tape marks on the grip and housing show throttle position
Tape marks on the grip and housing show throttle position
Chart: throttle opening where each carburettor part works
Chart: throttle opening where each carburettor part works
Carburettor with the throttle range of each jet marked
Carburettor with the throttle range of each jet marked

A rich or lean fault shows at some throttle openings and not at others. Each carburettor part works over a different range of throttle. Marks on the grip show where the fault is, so the right jet or needle gets changed.

Steps

  1. Wrap a strip of masking tape around the throttle housing and put a small piece on the grip itself.
  2. With the throttle closed, draw one line across both pieces so the marks line up.
  3. Turn the throttle fully open and draw a second line on the housing tape to match the grip mark.
  4. Measure the distance on the housing tape between the closed and the open marks. Divide it into quarters and mark them.
  5. Ride or run the engine and note at which mark the fault occurs: idle, a quarter, half, three quarters or full throttle.
  6. Use the chart to find the part that works there. The idle screw and pilot jet work at the lowest openings, the slide cutaway and jet needle at the middle ones, and the main jet at the highest.
  7. Change that part only, then retest at the same mark.

Notes

Check your work

  • The fault no longer appears at the marked position, and the plug colour is normal at the same throttle.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.