Repair / Repairs / Free a stuck float needle by tapping the carburettor

Repair

Free a stuck float needle by tapping the carburettor

Rider jobNo special toolsTime: 5 to 10 min (estimate)

Needle and brass seat removed from a carburettor
Needle and brass seat removed from a carburettor
Needle and seat in section in the float bowl
Needle and seat in section in the float bowl
Worn needle tips, each with a ring
Worn needle tips, each with a ring

A very small piece of rust or dirt from the tank can sit between the float needle and its seat. The needle then cannot seal, and fuel runs through the overflow or floods the engine. A sharp tap on the float bowl side can free it.

Safety

  • Fuel is flammable. Work outdoors, away from sparks and heat. Wipe up any fuel.
  • Turn the fuel tap off before checking anything under the carburettor.

Steps

  1. Put a container under the overflow tube and open the fuel tap. If fuel drips from the tube, the needle is not sealing.
  2. Tap the carburettor body sharply with a plastic hammer or the plastic handle of a screwdriver. Do not use metal.
  3. Watch the overflow tube. If the dripping stops, the needle has seated.
  4. Run the engine and check again after a few minutes.

Check your work

  • No fuel from the overflow tube with the tap on, and no fuel smell at the carburettor.

If it did not fix the problem

Problems this repair helps with

Sources

Values marked K-Light 125 are for that reference bike. Use your own bike's manual for its values. Text CC BY-SA 4.0, Transitions Lab.